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Whether you want to thermally process substances or store hazardous substances, DENIOS thermotechnical solutions support your processes with precision and efficiency. If the standard solution does not meet your requirements, we design and build an individual project for you. In the field of thermotechnology, our individual solutions are used successfully in all areas of industry.
Heating or melting substances, inside or outside: Each of our heating chambers is subject to the requirement to reach the guaranteed thermal level quickly and reliably. Store both small and large quantities in your DENIOS heat chamber. Depending on the design, it can accommodate up to 72 drums or 18 IBCs. A comprehensive portfolio of additional equipment completes the offer.
In DENIOS cooling chambers and rooms, high-quality cooling units are used to keep substances within a precise temperature window. Depending on the external temperature, the cooling system ensures that the stored goods are stored safely at optimum temperatures. DENIOS refrigeration chambers and cooling rooms meet all requirements for a hazardous substance storage facility.
Different substances and production processes require precise preparations. DENIOS's practice-oriented thermotechnical solutions are designed to meet your needs. When it comes to the flexible heating of individual containers, especially in mobile applications, barrel heaters and heating jackets for drums, IBCs and gas bottles are used.
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Requirements for systems for the thermal processing of process materials are fundamentally different from conventional storage tasks. Companies from the chemical industry as well as the food industry work with additives every day.
These may be resins, additives or oil-based substances. Especially in the food sector, fats, fillers or chocolate are typical user fields. All these substances can only be processed optimally in a certain temperature range.
Thermal chambers from DENIOS constantly prepares these substances in defined temperature ranges up to 150°C, with higher temperatures available on request.
For more than 30 years, DENIOS has specialized in the realization of standardized as well as individual solutions in the field of thermotechnology - customer-oriented, efficient and in outstanding quality:
Heating Systems for Drums & IBCs
Custom Made Solutions
A DENIOS heating chamber is committed to achieving the guaranteed temperature quickly and reliably - even in fluctuating ambient temperatures. To ensure this, the central components of heat exchangers, air distribution, high-quality insulation materials and precise control are optimally matched to each other. Building on this, the customization takes place with a multitude of equipment variants in terms of doors, heating, ventilation, fire protection and much more. Each system is individually tailored to meet the needs of the customer - and at attractive prices.
DENIOS heated chambers offer thermal processing with added value:
Reliable temperature stability
Energy saving and efficient
Low operating costs
Short heating times
Compliant spill pallet
Designed according to Machinery Directive 2006/42 / EC and DIN EN 746-1
Complies with EN 1090
Fire-proof version (optional)
Explosion proof design according to ATEX-RL-206/34/EG (optional)
Silicone free design (optional)
A solid frame made of welded steel profiles and a compliant spill pallet form the basis for our heated chambers. The all-round insulation reduces thermal bridges to a minimum. The insulation used consists of 100 mm thick sandwich elements with mineral wool core, which have a fire resistance classification of EI 120 (according to EN 13501). In the thermally insulated door area, all-round silicone seals and rotary bolt locks ensure minimum energy losses. Heating register and control are designed according to your needs. You also decide on positioning capacity and design.
Principle of operation
In the upper part of the heated container, the air is sucked in by means of a centrifugal fan and heated via a downstream heat exchanger. Through air ducts, the heated air is introduced below the products again. The turbulent air flow ensures rapid and homogeneous heating of the adjusted products. The interaction between heat exchanger and air duct, fan and air duct geometry is of crucial importance for the uniform temperature distribution in the entire system.
The diagram shows a schematic diagram of the thermal chamber: Turbulent flow around the containers for efficient heating.
Heated containers from DENIOS are available in various sizes and with equipment variants. Whether in a space-saving design (for up to 12 drums or 3 IBCs), with a lot of adjustment capacity on a small footprint (for up to 36 drums or 9 IBCs), for processing large volumes (for up to 72 drums or 18 IBCs) or as a customised solution according to your individual needs.
We offer a variety of options:
Various heating source options available, including electricity and steam
Integrated spill pallet
Removable spill pallet
Option for painted, galvanized and stainless steel surfaces
Temperatures up to 150°C
Indoor and outdoor installation
Wide range of storage capacities
Inside of unit Ex T3 or T4
Inside of unit Ex-zone 1 and 2
Outside of unit Ex T3 or T4
Outside of unit Ex-zone 1 and 2
Non Ex options available
With versatile equipment options, we adapt your thermal solution to your individual requirements. For the interior we offer a field-tested selection of spill pallets, for more flexibility and faster processes we replace the grids with roller conveyors or rail systems. We also design the required insulation or safety technology according to the task that your system must fulfill. Additional equipment for the body of your container can be used to optimise everyday processes. Swing doors require more space than roller doors, but have better insulation properties. Various holding devices prevent the doors from slamming, canopies and rain protection devices minimise weather-related influences. Technical ventilation or safety technology additionally increase safety. On request, we are happy to offer you further components, which facilitate the handling of the thermal chambers.
Hover your mouse over the images to read descriptions of the accessories shown
We understand our job is not just to put an approved heated container on your premises. Our service also includes consulting, development, engineering as well as logistics and maintenance - all from a single source. Our team of experts will gladly take over all measures - from the consultation and creation of the optimal concept for you to the turnkey handover and subsequent maintenance.
Not every measure can be put into words in a telephone conversation. That is why it is important for us to advise you on site. Our engineers are happy to come to you to carry out a professional risk assessment and support you in finding the perfect solution to meet your requirements. Make an appointment now!
|Need more information or advice? Call 01952 811 991 and speak to a DENIOS expert.|