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Manual Handling and Drum Handling Equipment

(89 Article in 89 versions)

DENIOS develops and produces a wide range of products and technical solutions for all drum handling tasks. These include drum lifters and transporters, drum trolleys, drum rollers, forklift attachments, drum hangers and drum tongs. The addition of rollers or electric drives makes drum handling considerably easier. Effective drum handling equipment also helps support worker safety, environmental protection and compliance when handling hazardous materials.

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Drum Handling for Hazardous Materials

Safe handling of hazardous materials in drums is essential to prevent accidents and protect workers' health. This section explains how to ensure safe handling and which accessories are available for drum handling. Specialised equipment such as drum lifters with explosion protection, forklift attachments as well as drum hangers, drum tongs and drum grippers are also shown. Improper drum handling can ultimately lead to spills, product contamination, employee exposure to hazardous substances and, in some cases, increased risk of fire. Using suitable drum handling equipment for transporting, lifting, lowering, dispensing and storing drums goes a long way towards safer operations, helping reduce risks to your people, your products and the wider environment.

What does the safe handling of hazardous materials in drums entail?

Hazardous materials are always a hot topic for every manufacturing company, every craft business and all laboratories, as accidents must be prevented and insurance cover must not be carelessly gambled away.

Legislation rightly requires compliance with regulations and laws when handling materials that may pose a risk to people and the environment.

There are currently numerous legal regulations governing the storage, transport and handling of hazardous materials, depending on the risks they pose. Hazardous materials are often stored in drums. These drums and other containers must not only be stored and transported safely. The protection of people and the environment is also a top priority when filling and decanting. DENIOS develops and produces a wide range of products and technical solutions for all drum handling tasks - whether lifting, moving, turning, tilting or emptying.

What accessories are available for handling drums?

We offer a wide range of accessories for handling drums that make transport and handling easier and safer. Different handling tasks require specialist equipment, helping to improve safety, efficiency and ergonomics throughout the movement, storage and dispensing of drums. Some of the most important aids include:

Manual drum transport

  • Drum trolleys: These are specially designed to transport drums manually. They enable easy handling and ensure safe transport over short distances. They are commonly used in warehouses, workshops and production environments where drums need to be moved safely and efficiently, helping reduce operator strain while improving manoeuvrability and control.

    Drum dollies: Drum dollies are particularly effective for moving drums over short distances within warehouses and production areas. Their compact design allows drums to be manoeuvred easily while supporting efficient day-to-day handling tasks. This makes them ideal for relocating drums between workstations, storage areas and dispensing points. Their low-profile design allows drums to be transported while maintaining stability and control, with different wheel configurations designed to handle various drum sizes and weights.

  • Drum lifters: Drum lifters are used to lift and move drums without the need for physical effort. They are particularly useful when drums need to be lifted into or taken down from shelves. By reducing the need for manual lifting, drum lifters help improve workplace safety while supporting more efficient handling of heavy drums in storage and production environments.

Drum transport with forklifts

Forklift-compatible drum handling equipment helps reduce manual handling by integrating with your existing forklifts. By making use of your forklift fleet, these attachments can save you money while still improving efficiency.

  • Drum grippers: These devices are attached to the forklift truck and enable the safe gripping and lifting of drums. They provide stability and prevent the drum from slipping during transport. They use mechanical gripping mechanisms to securely hold drums during lifting and transport. Different models cover suitability for both steel drums and certain plastic drum types.

  • Drum lifters: Drum lifters are specially developed for use with forklifts and allow drums to be lifted and moved easily. They are ideal for fast and efficient transport in storage and production environments.

  • Drum turners: Drum turners can be used to turn and tilt drums, which is particularly useful for emptying or mixing contents. These devices offer safe and controlled handling.

Multi-Drum Handling Attachments

Multi-drum handling attachments allow several drums to be lifted and transported at once, helping reduce handling times. This can be particularly useful in busy warehouses and production environments where larger volumes of drums are moved regularly.

For suspension in crane systems

Crane-based drum handling is particularly useful where drums need to be lifted vertically, moved between levels or positioned in areas that may be difficult to access using forklifts or other manual handling equipment.

  • Drum hangers: These lifting devices are attached to crane systems and enable the safe lifting and moving of drums in a vertical direction. They are ideal for use in warehouses or production areas where drums need to be lifted frequently.

  • Drum tongs: Drum tongs grip the drum securely and firmly so that it can be lifted and transported with a crane. They offer a robust solution for the safe transport of heavy drums. Drum tongs are commonly used with steel drums and other compatible drum types that have been designed for lifting from the rim or chime.

  • Drum grippers: Drum grippers are designed to hold each drum using a scissor-action gripping mechanism that tightens as the load is lifted. They offer a reliable solution while reducing manual intervention in repetitive lifting operations. As with all lifting equipment, drum grippers should be inspected regularly and maintained in accordance with manufacturer recommendations to support safe operation.

These accessories ensure efficient, safe and ergonomic handling of drums in various industrial applications.

Drum lifters with explosion protection

Explosion-protected drum lifters are commonly used in ATEX-classified areas, where employers may be required under the Dangerous Substances and Explosive Atmospheres Regulations (DSEAR) to control ignition risks associated with flammable gases, vapours, mists or dusts. This type of specialist oil drum handling equipment is widely used in industries such as chemical processing, paint manufacturing and pharmaceutical production.

Forklift attachments

Forklift attachments provide an efficient way to transport heavy drums across warehouses, production facilities and other industrial environments by making use of existing forklift trucks. They allow large drum loads to be moved over longer distances while reducing the need for manual handling, which helps improve efficiency and reduce the risk of injury. Designed for secure drum handling and greater control, DENIOS UK offers a wide range of forklift attachments to suit different drum types.

Drum hangers, drum tongs and drum grippers

With the drum hanger for upright or horizontal drums, you can effortlessly lift and transport a 200-litre steel beaded drum. The sturdy drum hanger consists of a chain construction with two special gripping hooks for picking up the drum. Drum grippers also enable practical transport of steel beaded and clamping ring drums. Alternatively, drum tongs can be used for lifting and transporting. Particularly clever and labour-saving: most of these drum lifting devices are designed so that they automatically release the drum as soon as it touches the ground after being lowered. Once again, this specialist drum handling equipment helps improve your operational efficiency by reducing manual tasks during the lifting and moving process. Remember, lifting equipment should be inspected regularly and maintained in accordance with manufacturer recommendations. A regular maintenance schedule is essential.

FAQ - Frequently asked questions

Drum lifter or drum trolley, which is best?

The right choice for your business depends on how you operate and what your needs are. Drum trolleys are ideal for manual transport, while drum lifters are better for lifting, positioning and handling heavier drums safely with reduced manual effort.

Do I need ATEX-certified drum handling equipment?

ATEX-certified equipment may be required when handling drums in potentially explosive atmospheres where flammable gases, vapours, mists or dusts are present. Always carry out a suitable risk assessment and follow DSEAR requirements.

What weight can drum handling equipment safely lift?

This will vary between different solutions. When you choose a model, check the manufacturer's stated load capacity and ensure it is suitable for the drum type, size and weight being handled. When you view a product here on the DENIOS UK site, you’ll find a full panel of technical data for each model.

How often should drum handling equipment be tested?

Oil drum handling equipment should be inspected and maintained regularly, in accordance with manufacturer recommendations. All lifting equipment should be proactively examined at regular intervals to help ensure it remains safe to use.

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